Regenerative Burner System Application in Aluminum Melting Furnace — Dual Fuel Combustion and Heat Recovery Solution
Price:
USD 20,000
MOQ:
1 set
Delivery Time:
30 days
Brand:
Bolv
Product Description
Regenerative Burner System Application in Aluminum Melting Furnace — Dual Fuel Combustion and Heat Recovery Solution
The Regenerative Burner System is a high-temperature industrial combustion solution designed for aluminum melting furnace applications, including aluminum alloy melting, adjustment, and holding processes. The system adopts a dual fuel regenerative burner structure, recovering exhaust heat through regenerative storage units and using stored thermal energy for combustion air preheating and combustion process management.
The system is suitable for aluminum processing plants, aluminum casting production lines, and non-ferrous metal melting industries. It integrates regenerative burners, heat storage units, PLC control system, flame detection devices, and temperature monitoring components for continuous industrial furnace operation.
Application Design for Aluminum Melting Furnace
During aluminum melting operations, furnace heat distribution, combustion control, and operating conditions are important factors in industrial furnace design. The regenerative burner system uses two burners operating alternately. One burner performs combustion while the other burner recovers exhaust heat through the heat storage unit. After switching, the stored heat is reused for combustion air preheating to complete the regenerative cycle.
The burners are installed on the upper side wall of the aluminum melting furnace. The installation design helps optimize hot gas circulation and improve heat distribution in the melting area.
Technical Specifications
Regenerative Burner Parameters
| Item | Specification |
|---|---|
| Product Name | Regenerative Burner System for Aluminum Melting Furnace |
| Combustion Type | Dual Fuel Regenerative Combustion |
| Furnace Application | 10T Aluminum Melting Furnace |
| Burner Quantity | 2 Sets |
| Maximum Thermal Power | 2000kW |
| Heat Storage Units | 2 Sets |
| Storage Tank Capacity | 0.5T / Unit |
| Heat Storage Material | Φ25/30 High Alumina Balls |
| Alumina Content | ≥75% |
Source: Technical specifications from the PDF.
Dual Fuel Operation Parameters
The regenerative burner system supports both natural gas and heavy oil operation, allowing flexible fuel selection according to different industrial site conditions.
| Item | Specification |
|---|---|
| Fuel Type | Natural Gas / Heavy Oil |
| Maximum Natural Gas Flow | 200Nm³/h |
| Maximum Fuel Oil Flow | 200kg/h |
| Melting Rate | ≥3T/h |
| Natural Gas Heating Value | ＞8500kcal/m³ |
| Heavy Oil Heating Value | ＞11000kcal/kg |
| Melting Condition | Aluminum Ingot to 710℃ |
Source: Operating parameters from the PDF.
PLC Control and Safety System
The regenerative burner system adopts PLC automatic control for burner operation, load adjustment, switching control, temperature monitoring, and safety protection. Flame detection and temperature measurement devices are integrated for combustion status monitoring.
Control Parameters
| Item | Specification |
|---|---|
| Control System | S7-200SMART PLC |
| Air-Fuel Ratio Range | 1.05–1.15 |
| Flame Detection | Ion Flame Detector + UV Detector |
| Temperature Measurement | K-Type Thermocouple |
| Main Exhaust Temperature | ≤250℃ |
Source: Control system parameters from the PDF.
Applications
The Regenerative Burner System is suitable for:
- Aluminum Melting Furnace
- Aluminum Alloy Melting Line
- Aluminum Casting Plant
- Non-Ferrous Metal Furnace Applications
With dual fuel combustion capability, regenerative heat recovery design, and PLC-based control, this system provides a technical solution for combustion management and thermal control in high-temperature industrial furnace applications.
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Get in Touch
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Company
Foshan Henghui Aluminum Innovation International Trade Co., Ltd.
Location
D12, Zone D, 3F, Comprehensive Building, Beside Yongkou Archway, Pingliu Road, Xiadong Community, Guicheng Subdistrict, Nanhai District, Foshan
Contact Person
Huang