TCP100-50-01A Nylon Thermal Conductive Plastic 5.0W/mK 150℃ Heat Sink Material for LED Lighting
Price:
Negotiable
MOQ:
100kg
Delivery Time:
Negotiable
Brand:
Ziitek
Product Description
TCP100-50-01A Thermally Conductive Engineering Plastic
Advanced nylon-based material with 5.0W/mK thermal conductivity and 150℃ heat deflection temperature, designed to replace aluminum heat sinks while reducing weight by over 30%.
Product Overview
TCP™100-50-01A is a thermally conductive engineering plastic specifically developed for housing designs requiring high thermal conductivity. This innovative material reduces weight by more than 30% compared to equivalent aluminum devices while maintaining excellent thermal performance.
Applications
TCP™100-50-01A is ideal for heat sinking housings in various LED lighting applications including:
- LED-lit BLU in LCD/LED TV
- LED-lit lamps such as MR16
- Replacement for normal aluminum heat sinks
- LED lighting heat spreaders and power drivers
- Ferrite cements and relay sealants
- Power transformers, coils, and IGBTs
- PCB and small electrical devices
- LED panel lights and floor lights
- Power adapters and monitoring systems
Key Features
- Excellent thermal conductivity: 5.0W/mK
- 30% lighter weight than aluminum housings
- Superior injection molding capabilities
- Higher production yield than aluminum die casting
- Design flexibility for complex housing geometries
- UL94 V-0 flame retardant rating
- Impact strength: 2.5-3.5 kJ/m²
Technical Specifications
| Property | Test Method | Unit | Value |
|---|---|---|---|
| Physical Properties | |||
| Color | Visual | - | Black |
| Melt Index | ISO 1133 | g/10min | 4 |
| Specific Gravity | ISO 1183 | g/cm³ | 1.45 |
| Shrinkage | ISO 294 | % | 0.1 |
| Mechanical Properties | |||
| Tensile Strength | ISO 527 | MPa | 55 |
| Flexural Strength | ISO 178 | MPa | 80 |
| Flexural Modulus | ISO 178 | MPa | 15800 |
| Impact Strength (notched) | ISO 180 | kJ/m² | 2.5-3.5 |
| Electrical Properties | |||
| Dielectric Constant (1MHz) | ASTM D150 | - | 4.5 |
| Volume Resistivity | ASTM D257 | Ohm-meter | 10000 |
| Thermal Properties | |||
| Heat Deflection Temperature | ASTM D648 | ℃ | 150 |
| Thermal Conductivity (In Plane) | ASTM E1461 | W/m-K | 15 |
| Thermal Conductivity (Through Plane) | ASTM E1461 | W/m-K | 5.0 |
| Flame Retardancy (Min. thick. 1.0mm) | - | Class | V-0 |
Processing Guidelines
Pre-Drying
4 hours at 80℃ using hopper dryer
Recommended Process Temperatures
Nozzle: 280℃
Front: 270℃
Middle: 260℃
Rear: 250℃
Front: 270℃
Middle: 260℃
Rear: 250℃
Cycle Time
30 seconds
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Ziitek Electronic Materials & Technology Ltd.
Location
No.12 Xiju Road,, Hengli Township, 523465 Dongguan City
Contact Person
Dana Dai