Hunan Chengzhai Machinery Equipment Co., Ltd.
                                                                                                           
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Exhaust Manifold Gasket 12420484 (For MWM TBG620 V16 Unit No.6002)

Price Negotiable
Price: Call for discussion
MOQ: 1
Delivery Time: 15days
Brand: MWM DEUTZ
Product Description

1. Basic Fitment Info

OE Part No.: 12420484

Product Name: MLS Exhaust Manifold Seal Gasket

Applicable Unit: DEUTZ MWM TBG620 V16 Gas Generator Set (Unit Code:6002)

Mounting Position: Joint face between cylinder exhaust flange and exhaust manifold

Positioning: OEM direct replacement seal part, fully matched contour & bolt holes, no modification required.

2. Operating Condition Limits

Continuous exhaust temp: 450~620℃; instantaneous peak temp ≤680℃

Exhaust back pressure: 18~32kPa

Unit vibration: axial ±6.5 mm, radial ±4 mm, frequent thermal cycling

Medium: high-temperature flue gas, sulfide exhaust gas, acidic condensed vapor & thermal radiation

Interchangeable for left & right manifolds on single V16 unit.

3. Dimension & Structural Parameters

表格



Item Technical Data Description
Structure MLS multi-layer steel gasket with integrated sealing beads High temp resistant, stable resilience
Free thickness 1.6 mm (tolerance ±0.05 mm) Design crush allowance:0.35~0.45 mm
Inner flow profile Matches cylinder head exhaust port exactly No flow restriction
Fixing bolt holes OEM standard layout & aperture Direct alignment without reaming
Outer shape One-piece integrated flange gasket No segmented leakage gap
Rebound after compression ≥0.28 mm Sustained sealing pressure after thermal relaxation

4. Material & Temperature Resistance

Layer Construction

  1. Surface layer: flexible expanded graphite sheet, acid resistant, adapts to minor flange flatness deviation
  2. Core layers: 3-ply stamped 301 stainless steel with embossed sealing beads
  3. Anti-corrosion coating: high temp inorganic coating against oxidation & delamination

Thermal Performance

  • Continuous service temp: ≤620℃ stable sealing
  • Instant thermal shock limit: 680℃ short-term exposure, no burn-through or delamination
  • Low temp range: -40℃ to ambient temp, no cracking or graphite peeling

Sealing Performance

Minimum sealing surface pressure ≥32 MPa

Helium leak rate ≤1×10⁻⁷ Pa·m³/s

Permanent compression set ≤8% after 40,000 running hours

Resists sulfide corrosion from natural gas combustion exhaust.

5. Core Functions for TBG620 V16 Unit

  1. Gas Tight Isolation: Prevents high-temp exhaust leakage, protects wiring harness & rubber hoses from radiant heat fire hazard.
  2. Stable Backpressure: Balanced cylinder exhaust pressure, steady turbo speed, constant unit output power and normal gas consumption.
  3. Thermal & Vibration Compensation: Elastic steel beads absorb thermal expansion difference and continuous vibration to avoid seal failure.
  4. Flange Protection: Evenly distributes bolt clamping force to prevent indentation damage on cast iron flanges.

6. Installation Instructions

  1. Install with OEM marked orientation, reverse mounting forbidden;
  2. Fully remove old gasket residue, carbon deposit and rust; flange flatness ≤0.06 mm;
  3. Tighten bolts diagonally in 3 stages:

    Pre-torque:40 N·m → Intermediate torque:75 N·m → Final torque:110~120 N·m
  4. Retighten final torque after 2 hours cold startup operation;
  5. Do not apply liquid sealant, excess glue causes over-compression and gasket extrusion;
  6. Replace with new gasket unconditionally once manifold is disassembled; reuse prohibited.

7. Replacement Criteria

Replace gasket 12420484 if any issue occurs:
  1. Graphite layer burnt, steel layer perforated, delamination or flattened sealing beads;
  2. Audible exhaust hissing, local flange overheating and red hot;
  3. Individual cylinder exhaust temperature abnormal, power derate and frequent unit alarms;
  4. Adjacent hoses/wiring baked and carbonized by leaked hot gas;
  5. Torque retightening fails to eliminate persistent leakage.

8. Endurance Standard

Design service life: ≥40,000 running hours / 5 years

1,500 start-stop thermal cycles without sealing degradation

Acid condensed water immersion resistant, no pitting corrosion

Mandatory renewal during exhaust system overhaul or cylinder head disassembly.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Hunan Chengzhai Machinery Equipment Co., Ltd.
Location Changsha Avenue, Yuhua District, Changsha, Hunan, China (Changsha) ASEAN Economic and Trade Cooperation Headquarters Base 1209
Contact Person sunny wen

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