TCP200-25-06A White Nylon Thermally Conductive Plastic 2.5W/mK for LED Light Heat Sinks
Advanced nylon material with 2.5W/mK thermal conductivity designed for LED lighting applications, offering 30% weight reduction compared to aluminum alternatives.
TCP200-25-06A is a thermally conductive engineering plastic specifically developed for housing designs requiring high thermal conductivity while reducing weight by more than 30% compared to equivalent aluminum devices.
- Heat sinking housing for LED-lit BLU in LCD/LED TV
- LED-lit lamps including MR16 types
- Replacement for conventional aluminum heat sinks
- Excellent thermal conductivity: 2.5W/mK
- 30% lighter weight than aluminum housing
- Superior moldability in injection molding processes
- Higher production yield than aluminum die casting
- Enhanced design flexibility for final product housings
| Property Category | Property | Test Method | Unit | Typical Value |
|---|---|---|---|---|
| Physical Properties | Material | - | - | Nylon |
| Color | Visual | - | White | |
| Specific Gravity | ASTM D792 | g/cm³ | 1.8 | |
| Shrinkage | ASTM D955 | % | 0.45 | |
| Mechanical Properties | Tensile Strength | ASTM D638 | MPa | 45 |
| Flexural Strength | ASTM D790 | MPa | 75 | |
| Flexural Modulus | ASTM D638 | MPa | 12000 | |
| Impact Strength, notched | ASTM D256 | kJ/m² | 4.5 | |
| Electrical Properties | Dielectric Constant, 1MHz | ASTM D150 | - | 4.5 |
| Volume Resistivity | ASTM D257 | Ohm-meter | 8.0×10¹² | |
| Dielectric Breakdown Voltage | ASTM D149 | KV/mm | >5.5 | |
| Thermal Properties | Heat Deflection Temperature | ASTM D648 | °C | 180 |
| Vicat Temperature | ASTM D648 | °C | 170 | |
| Thermal Conductivity Through Plane | ASTM D5470 | W/m-K | 2.5 | |
| Flame Retardancy | Min. thick. 1.0mm | Class | V-0 |
| Parameter | Value Range |
|---|---|
| Barrel Zone Temperature - One Section | 240-260°C |
| Barrel Zone Temperature - Two Section | 260-275°C |
| Barrel Zone Temperature - Three Section | 260-275°C |
| Mouth Temperature | 250-280°C |
| Melt Temperature | 250-280°C |
| Bake Temperature | 90-100°C (4H) |
| Mould Temperature | 80-100°C |
| Injection Pressure | 3-9 MPa |
| Injection Speed | High Speed |
Ziitek Electronic Material and Technology Ltd. specializes in developing composite thermal solutions and manufacturing superior thermal interface materials. With extensive experience in thermal engineering, we provide customized products, comprehensive product lines, and flexible production capabilities to meet diverse customer requirements.
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